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• Intricate Thin Wall Fluoropoylmer Saved the program and next generation technology needs Ability to create a thin wall, intricate geometry part Proprietary tool steels allowed 50,000 psi injection pressures and fill speeds exceeding 300 mm per second Tough melt fracture requirements Substantial cost benefit from PPL’s Direct Gate Advantage

• Thin wall geometries down to .010”

• Central gate point for dimensional symmetry

• Telescoping and bypassing shut offs 3 degrees in a material that flashes at .0003”

• Insert Molding with Tight Tolerances Consolidation of 8 parts into ONE Very stringent leak requirements Customer's dimentsional requirement tolerance +/- .0004" Insert molded metal stamping

• Thin wall molding .009” - .015” with tolerance of +/-.0004”

• Fill pressure exceeds 30,000 psi. 100% in process leak verified

• Complex Tooling with multiple actions

• 100% in process electrical checks

• Net Shape Sealing Performance Net molded shape part with seal surface capable of meeting a sealing ranges of 100 psi to 3,000 psi Long-term perfromance requirements of 20 Million cycles withing a 3 day test duration Overcome non-uniform cross-section and provide porosity free parts

• Thin wall molding .009” - .015” with tolerance of +/-.0004”

• Fill pressure exceeds 30,000 psi. 100% in process leak verified

• Proprietary Material Blends Increased speed of paper throughput Low friction to withstand over 200k sheets and eliminate paper jambs Low wear from paper dust and excellent chemical resistance to toner

• Very sharp o.1mm radius

• Modified FEP for structure and wear (Glass and Teflon)

• Colorable Low Adhesion, Release Excellent Biodegradation Resistance Inert Corrosion Resistance

• Glass Replacement Heat Resistance Extremely Hydrophobic Excellent light stability lowest refractive indexes Excellent low temperature performance

• Low Extractables Excellent Barrier

• Colorable Low Adhesion, Release Excellent Biodegradation Resistance Inert Corrosion Resistance

• Glass Replacement Heat Resistance Extremely Hydrophobic Excellent light stability lowest refractive indexes Excellent low temperature performance

• Low Extractables Excellent Barrier

• Direct Gate Advantage Reduce waste to reduce the cost Makes advantages of high performance plastics a viable alternative New design freedom for intricate geometrics with better dimensional control Globally competitive

• Optimum gate location

• Traditional edge gate non-symmetrical

• Traditional runners mean significant waste

• The Direct Gate Advantage eliminates waste