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Metal
to plastic conversion is generally cost driven.
But, while lower cost may be the motivation, high performance
materials add value and features that can actually be the more
important consideration.
Plastic
materials are lighter. For a given volume, they are only 20%
the weight of steel.
Plastic
materials provide corrosion resistance. In cases
involving high temperature steam, PEEK performs better than
stainless steel! In corrosive chemical environments,
PTFE, PFA / FEP fluoropolymers are better than all but the
most exotic alloys.
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Plastic
materials provide better wear surfaces and have lower
friction. Bearing features can be designed into the part
eliminating bronze bearings. When no lubrication is
possible, plastic bearings are usually preferred.
Plastic
parts are generally quieter in operation, reducing the need
for sound insulation and dampening.
Plastic
parts are often superior when high impact strength, fatigue
life, or recoverable deformation is desirable.
Plastic
parts are molded into complex shapes without the high cost of
machining associated with metal components.
As
a typical example, PPS performs better
than titanium in dynamic, high-speed applications.
Due to PPS’s combination of high modulus, and lower weight,
it has much less inertial mass resulting in quicker response.
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